Leca Plant Equipment 200,000 M3/Annum Fly Ash Light Weight
Aggregate Plant
Introductions:
We offer Clay Expanded Aggregate Production, Sludge Expanded Aggregate Production, Fly Ash & Sludge Expanded Aggregate Production by raw material, with different production process. We built our
own expanded aggregate calcination experimental pilot platform,
ceramsite proppant and expanded aggregated granulation platform and
various experimental granulating equipment, which can realize
various raw material analysis, calcination experiments, sample
making, pilot production before industrial investment, so as to
provide the basic industrial data for the later industrialization.
Basic Production Process:
When the raw material is clay or slurry, the production flow chart
shall be consist of raw material process, mixing, granulating,
insert type rotary kiln burning process, cooling process, screening
and bag packing. When the raw material is shale, the production
flow chart shall be consist of crushing, screening, single rotary
kiln burning process, cooling process, screening and bag packing.
The fuel could be coal, nature gas, biomass fuel and etc.
OUR ADVANTAGES
1. Energy-saving environment friendly:
Advanced production process and large capacity for single
production line with low heat loss. The advanced bag type dust
collector, which is equipped in LECA equipment, keeps exhaust gas
below 30mg/Nm3. The energ ysaving vertical preheater is equipped in
LECA production line with advanced process, and reasonable design
and high level technology.
2. High degree of automation:
LECA production line is fitted with temperature and pressure
monitoring instrumentation, operating parameters of the computer
display, and is capable of using advanced computer control to
achieve automatic operation of the entire system.
3. Lost investment:
Based on the features of Light Expanded Clay Aggregate (LECA),
double-cylinder insert type rotary kiln controls the preheating and
calcination process.
Parameter
| No | Indicator | Unit | Value |
|
| 1 | Capacity | m3/a | 15,000 | 25,000 | 35,000 | 50,000 | 100,000 |
| 2 | Product | | | | | | |
| ① | LECA (Light Expanded Clay Aggregate) | m3/a | 15,000 | 25,000 | 35,000 | 50,000 | 100,000 |
| 3 | Main Fuel and raw material consumption | | | | | | |
| ① | Clay | t/a | 8,800 | 14,700 | 20,500 | 29,400 | 58,800 |
| ② | Shale | t/a | 8,300 | 13,900 | 19,400 | 27,800 | 55,600 |
| ③ | Coal | t/a | 1,360 | 2,270 | 3,180 | 4,540 | 9,080 |
| 4 | Power Consumption | | | | | | |
| ① | Fresh Water | t/a | 1,000 | 1,500 | 2,500 | 3,000 | 6,000 |
| ② | Power | kWh/a | 187,500 | 312,500 | 875,000 | 1,250,000 | 2,500,000 |
| 5 | Employee Qty Needed | a | 25 | 25 | 23 | 23 | 22 |
